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Roll to Roll Printing Machine Without Change Cylinder 3 Color

Roll to Roll Printing Machine Without Change Cylinder 3 Color Specification

Type
Roll to Roll Printing Machine Without Change Cylinder

Material
Mild Steel

Capacity
1500-3000 m/hr (adjustable)

Printing Speed
80-150 m/min

Computerized
Yes

Automatic Grade
Automatic

Plate Type
Flexible Printing Plate

Print Direction
Unidirectional

Ink Type
Water-based / Solvent-based Ink

Color Management
3 Color

Control System
PLC Controlled

Working Temperature
5C to 45C

Power
7.5 kW

Size
Standard Industry Size - Customizable

Width
600 mm to 1200 mm (customizable)

Weight (kg)
Approx. 1700 kg

Dimension (L*W*H)
3500 mm x 1400 mm x 1700 mm

Feeding Method
Automatic Web Alignment

Safety Features
Emergency Stop & Safety Guards

Roll Diameter
Maximum 1000 mm

Rewinding Unit
Automatic Rewinding with EPC

Drying System
Hot Air / IR Drying

Voltage
380 V / 50 Hz

Tension Control
Automatic Tension Control System

Substrate
Suitable for Paper, Film, Non-woven, Laminates

Noise Level
< 75 dB

Operator Panel
Touch Screen HMI

Registration Accuracy
±0.10 mm

About Roll to Roll Printing Machine Without Change Cylinder 3 Color

This refers to your requirement of a Three-color printing machine for printing on PP Woven Bags. We are submitting our lowest quotation with following Specification and terms /Condition.

Roll To Roll Flexographic Printing Machine Without Change Cylinder Model No: HEERHT 3C

TECHNICAL DATA

Fabric Width Max:36 Inch

Print Width Max:34 Inch

Printing Possibilities:1+1,3+0,2+1,2+0

Repeat Length (Max):As per requirement

Stereo (Photopolymer plate) Thickness:Minimum 3mm, Maximum 8mm

UN-WINDER (PNEUMATIC LIFTER)

Maximum Reel Diameter:1500 mm

Inside Core Diameter:102 mm

Maximum Reel Weight:400 kgs

SURFACE REWINDER

Maximum Reel Diameter:1500 mm

Inside Core Diameter:102mm

Maximum Reel Weight:400.kgs

Side Registration Adjustment:Yes

No. of line (per inch) on Anilox roller:350-400 Line per inch

( Other options available on request)

SUBSTRATES RANGE

Fabric Specification

PP Woven Fabric

The machine can handle, for instance, the above substrates provided they are of good quality. Material web width and thickness should match with the tension range of the machine.

Supply voltage (should be isolated)415 V (-/+-10%), 3 Phase, 50 Hz, earth Neutral

MAX. MECHANICAL SPEEDMax 75 mpm

Note: Actual production speed and quality will however depend on all printing condition such as Type, thickness & quality of the material, Quality of the photopolymer plates, Web width and print repeats, Type of ink and solvents, Operators skill etc.

The manufacturer/Seller reserve the right to change the specifications

FRAME STRUCTURE

Distinctively designed and precisely machined, strong and sturdy,12.mm Iron frame structure which maintains accuracy over long dependable life and ensures less vibration even with optimum line speed. The mechanical construction of each component undergoes extensive tests, ensures optimum performance and overall longer equipment life.

UNWIND SYSTEM

It is mainly composed of

Unwinder, Single station with pneumatic lifter for lifting the PP woven fabric roll (compressor not in our scope).

Shaft (102mm core ID) to hold the reel

PRINTING UNIT

Each Printing unit mainly consists of

2 Nos. Reversible stations,

Minimum cylinder repeat size: 5 mm

Maximum cylinder repeat size: 1180 mm.

1.no. of impression roller dully balanced, grinded and hard chrome plated

1.no. Rubber roller duly balanced

1.no. Anilox roller duly balanced and hard chrome plated

Web aligner attached on the machine frame.

Guide roller at each station is hard chrome plated

Helical gears for smooth functioning of machine

Shaftless winding and re-winding system

INK DRYING SYSTEM

Controlled heavy-duty blower with connecting to deliver fresh air.

Ink drying is obtained by blowing hot air on the web surface through air Blower Unit. The optimized airflow minimizes heat consumption & avoids solvent retention in the printed substrates.

Electric heating based drying system is composed of mainly electric heater, drying chambers with solvent extraction, connecting ducts, exhaust system etc. It recirculates the same hot air and this result in less power consumption

REWIND UNIT

The whole function is controlled and supervised by the controller.

The reminder unit consists of 1 No. Surface rewind station,

Maximum reel outer diameter is 1270 mm, and maximum reel weight is 500 kgs.

Rewinding shaft supported by bearing on both sides.

Rewind tension control system consists of

1 No. Manual shaft for 102 mm core I.D. is provided.

1 Nos. Gear box by Standard Local is attached with motor on the surface winder

CONTROL SYSTEM HMI & PLC: JINGE BRAND

SPARES: SET OF TOOLS----1.SET

TOTAL POWER LOAD: 20 HP / 13.5 KW

Weight: 4.5 Ton appx

Bag Length: 3 Meter

Maximum Roll Size: 800 mm X 1300 mm

Double Side dried on and off Controller by Remote

Machine Dimensions: 35 Ft L X 05 Ft W X 05 H

Advanced Tension Control for Precision Printing

Automatic tension control and web alignment systems guarantee consistently precise registration, minimizing substrate distortion and ensuring accurate color application. These features are designed for substrates such as paper, film, and non-woven materials, enabling manufacturers to maintain the highest standards in print quality across diverse materials.

Reliable High-Speed Performance

With an adjustable capacity of 1500-3000 m/hr and a printing speed range of 80-150 m/min, this machine supports demanding production schedules. Its automated rewinding unit and computerized PLC control system streamline continuous operation, making it exceptionally efficient for exporters and suppliers seeking to meet bulk printing requirements in minimal time.

Versatile and User-Friendly Operation

The touch screen HMI panel simplifies control and monitoring, while features like emergency stop and safety guards prioritize operator safety. The machine is customizable in width from 600 mm to 1200 mm, ensuring it accommodates various industrial needs, including standard and specialized print jobs in India's manufacturing sector.

FAQ's of Roll to Roll Printing Machine Without Change Cylinder 3 Color:

Q: How does the Roll to Roll Printing Machine Without Change Cylinder maintain high registration accuracy during operation?

A: The machine uses advanced automatic tension control and web alignment systems to maintain registration accuracy within 0.10 mm. These mechanisms adjust continuously to substrate movement, ensuring each print remains precisely aligned throughout the run.

Q: What types of materials can be processed with this machine?

A: This printing machine is suitable for a wide range of substrates, including paper, film, non-woven fabrics, and laminates. Its customizable width and robust feeding system make it adaptable for various industrial applications.

Q: When should I utilize the Hot Air versus IR drying system for my printing process?

A: Hot Air drying is ideal for thicker or absorbent substrates, as it provides thorough drying for water-based and solvent-based inks. IR drying, on the other hand, is preferred for faster drying on thinner materials or when high-speed production is required, offering efficient heat distribution.

Q: Where is this machine manufactured and who can benefit from its export?

A: Manufactured in India, this roll to roll printing machine is available for exporters, manufacturers, and suppliers worldwide seeking efficient and reliable printing solutions for large-scale operations.

Q: What is the process for changing print jobs or substrates on this machine?

A: The machine is designed for minimal downtime between jobs; substrates can be switched quickly thanks to automatic web alignment, computerized control via PLC, and flexible customizing options. Operators can make necessary adjustments easily through the touch screen HMI.

Q: How does the automated rewinding unit enhance usage and productivity?

A: The rewinding unit, equipped with EPC (Edge Position Control), automatically collects printed rolls without manual intervention, maintaining neat roll edges and ensuring continuous, efficient operation with reduced handling time.

Q: What are the main benefits of using this roll to roll printing machine for commercial printing?

A: Key benefits include high-speed, precise multi-color printing, versatile substrate compatibility, user-friendly automation, enhanced safety features, and quality-controlled output-making it an ideal solution for large-scale, reliable production.