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Flexographic Roll to Roll Printing Machine Without Change Cylinder

Flexographic Roll to Roll Printing Machine Without Change Cylinder Specification

Type
Flexographic Roll To Roll Printing Machine

Material
Stainless Steel & Mild Steel (Body Structure)

Capacity
5000-20000 sheets/hr (Variable)

Printing Speed
60-120 m/min

Computerized
Yes

Automatic Grade
Automatic

Plate Type
Photopolymer Plate

Print Direction
Unidirectional/Bidirectional

Ink Type
Water Based & Solvent Based

Color Management
Multi Color (Upto 8 Colors)

Control System
PLC Control with Touch Screen Interface

Working Temperature
10C-40C

Power
10-18 kW (Depending on Configuration)

Size
As Per Model Specification

Width
400-1200 mm (Customizable)

Weight (kg)
2400-3000 kg

Dimension (L*W*H)
4800 x 1700 x 2200 mm

Unwinding/Rewinding Type
Automatic Tension Control

Anilox Roller
Ceramic/Metallic

Min. Substrate Thickness
10 microns

Max. Roll Diameter
1000 mm

Registration System
Automatic Longitudinal & Lateral Registration

Air Compression Requirement
6 bar

Drying System
Hot Air Forced Drying

Operator Interface
Touch Screen

Voltage
380V/415V, 3 Phase

Noise Level
<75 dB

Suitable Substrate
Paper, Film, Foil, Laminates

Web Guide System
Integrated

Flexographic Roll to Roll Printing Machine Without Change Cylinder Trade Information

Minimum Order Quantity
1 Number

Supply Ability
2 Per Month

Delivery Time
1 Months

About Flexographic Roll to Roll Printing Machine Without Change Cylinder

Multiplast Brand a range of Flexographic Printing Machine for printing on HDPE/PP Woven Sack, Kraft Paper

Cutting Capability

Fabric Width Max	36 Inch / 914 40 MM
Print Width Max	34 Inch / 863 60
Repeat Length (Max)	As per requirement 2 Meter
Stereo (Photopolymer plate) Thickness	Minimum 3mm, Maximum 8mm
Max Working Speed	70/85 Bags Per Min
Machine Types	Two 10 Six Colour made up, Eight Colour Customers requirement

Feature

This machine is applied for Solvent- based ink and direct printing method for PP Woven Bag with / Without Lamination, available for CYMK Colour Combination to obtain realistic printing Quality enhance packing valve.
With Web guiding device to control edge position
Fully digitalized control setting on friendly human machine interface (HMI)
Full Body Cover
Machine Power on and Off Controlled by Remote and Hmi
Double Side dried by Automatic Constant temperature oven.
Automatic Feeding
Automatic Correction System
One time Printing on Two Sides, accurate colour registration
Change bag Length Without Changing Plate rollers and Gears, it is controlled intelligent
Pic Centralized control touch screen to set bag Length and alignment
Colour mark tracking is suitable for reverse printing printed woven bags
Longitudinal 360-degree electric alignment
Start up with smook ink automatically
Press printing without automatic clutch, no defective products when machine turn on or shutdown
Double-sided dried by automatic constant temperature oven
Frequency conversion control unwinding and unwinding part.
Machine power on and off is controlled by remote-control unit.

Color	Dimension	Power Load	Weight
2C	30x5x5	10 HP/ 6.7 KW	2..5 Ton
3C	35x5x5x	15 HP/ 10 KW	3.2 Ton
4C	42x5x5	20 HP/ 13.5 KW	6.0 Ton
5C	48x5x5	25 HP/ 17 KW	7.0 Ton
6C	52x5x5	30 HP/ 20 KW	8.0 Ton

Technical Details

High-Precision, Cylinder-Free Flexo Printing

Save time and reduce changeover by leveraging cylinder-free operation for seamless roll-to-roll printing. This system supports a wide range of substratespaper, film, foil, and laminatesmaking it highly versatile for multiple industries. Its advanced automated registration and tension control ensure uniformity and accuracy with every print run.

Superior Drying and Color Management

Hot air forced drying guarantees quick, efficient ink setting, boosting productivity and print durability. Advanced color management supports up to 8 colors, delivering vibrant and consistent results, whether water-based or solvent-based inks are used. The integrated PLC system with touch screen simplifies control and monitoring.

Reliability and Efficiency for Modern Print Shops

Constructed with stainless steel and mild steel, this machine is built for durability and continuous operation. Fully automatic, with web guiding and computerized systems, it delivers speeds up to 120 m/min and accommodates various sheet and substrate sizes, making it a go-to solution for exporters, manufacturers, and suppliers across India.

FAQs of Flexographic Roll to Roll Printing Machine Without Change Cylinder:

Q: How does the Flexographic Roll to Roll Printing Machine operate without the need to change cylinders?

A: This flexographic machine employs a design that eliminates the need for changing printing cylinders, streamlining the setup process, minimizing downtime, and ensuring quick job transitions. It uses variable printing decks and adjustable anilox rollers to adapt to different print jobs and substrate widths.

Q: What substrates can be printed using this machine, and what is the minimum thickness supported?

A: The machine is suitable for various substrates, including paper, films, foils, and laminates, with a minimum substrate thickness of 10 microns. Its versatility allows for use in flexible packaging, labels, and specialty print applications.

Q: When is the integrated hot air forced drying system most beneficial?

A: The hot air forced drying system is particularly useful during high-speed or multi-color printing runs, as it accelerates ink curing and ensures prints are dry immediately after processing. This reduces smudging and handling time, enhancing workflow efficiency.

Q: Where are the automatic registration and tension control systems applied in the printing process?

A: Automatic longitudinal and lateral registration systems maintain print alignment throughout the process, while automatic tension control is applied during unwinding and rewinding. Together, they ensure precise image positioning and consistent web tension, preventing common defects like misregistration and wrinkles.

Q: What is the typical process and capacity for this flexo printing machine?

A: The machine operates at variable speeds up to 120 meters per minute, with a capacity ranging from 5,000 to 20,000 sheets per hour, depending on substrate, job configuration, and number of colors. Its automated PLC control and touch screen interface enable quick setup and real-time process adjustments.

Q: How does the operator interface enhance usage and workflow?

A: The touch screen operator interface, integrated with a PLC control system, provides real-time access to all machine operations, including speed, registration, tension, and drying. This intuitive system reduces operator error and streamlines workflow for optimal productivity.

Q: What are the main benefits of using this machine for exporters and manufacturers in India?

A: Exporters and manufacturers benefit from increased productivity, reduced operator intervention, low noise levels (<75 dB), and support for a wide variety of substrates and job types. Its robust construction and automatic features make it an ideal solution for high-volume, quality-driven print environments.

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